Process Development Services for Nucleic Acids

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pDNA Process Development Services

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mRNA Process Development Services

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Cornerstone Biomanufacturing Development Services specialize in accelerating process development for plasmid DNA (pDNA), messenger RNA (mRNA), and other nucleic acid-based therapeutic modalities (saRNA, tRNA, ssDNA), addressing production challenges with advanced chromatographic analytics. Process development services deliver scalable, robust processes that comply with regulatory purity standards.

For plasmid DNA, development includes fermentation, lysis optimization, clarification, TFF, chromatography, and sterile filtration. Scale-up to 10 L fermentor scale can be performed. QbD approach including DOE is applied in development.

For mRNA production, IVT reaction can be performed from 100 µL to 100 mL scale, focusing on in vitro transcription (IVT) optimization to reduce costs and minimize dsRNA formation using DOE approach coupled with PATfix monitoring.  Process development maximizes IVT yield and optimizes capture steps for recovery and yield, focusing on dsRNA removal. TFF is applied for drug substance formulation. Process Development Support extends to other RNA modalities, including saRNA and circRNA.

Detailed reports and SOPs are produced as outputs of development, which ensure seamless tech transfer to customer site or selected CDMO, empowering customers with the tools and knowledge for successful nucleic acid production.

Timelines and Workflow

  1. Feasibility Study:

Start with a feasibility study to establish proof of concept without the optimization of work or robustness checks. The study usually takes 1 month or less and provides a brief report with purification data and results. Usually, one scientist is involved.

  1. Process Development Project:

Continue with a comprehensive process development project that typically spans 2 to 12 months and provides detailed reports, SOPs, training, and tech transfer as well as optimization and scalability|reproducibility validation. The project manager and team implement new techniques and methods to ensure success.

*incl. required safety measures

Have Your Process Developed in 4 Simple Steps

  1. Contact us Explain your needs, fill out the questionnaire. Let’s identify together your goals and set up a work plan.
  2. Technical Offer Based on your needs and scope, we prepare an informative offer and all the documentation needed.
  3. Execution After confirming the plan and signing the contract, just send us your sample and material and we will get busy.
  4. Tech Transfer Time is of essence so we will do our best to develop the process for you, including SOPs, training, transfer, scale-up , on site support in timely manner.

With over 25 years of experience we are able to provide you with the quickest way to identify the key quality attributes for your unique product and optimize them for best performance. This allows for significant time, labor and opportunity cost savings, permitting your team to focus on bringing your product to clinic and market.

Hear from Our Customers

“We are very pleased to be collaborating with BIA Separations / Sartorius in developing and tech-transferring optimized mRNA vaccine manufacturing processes. When time is of the essence, it is crucial to be able to rely on key partners whilst maintaining the highest level of quality in every aspect of our work. We are also very proud that our team was able to produce two kinds of genetic vaccines (DNA and mRNA) and we look forward to expanding our partnership with the BIA Separations’ team on future projects.” – Hong Thai Pham, CEO, BioNet

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The PATfix pDNA analytical platform package was helpful in getting the plasmid analysis running with validated protocols built-in the system. We have also been utilising PATfix for the analysis of IVT mRNA with validated protocols provided by Sartorius BIA Separations. We have been getting consistent and reliable results with high-throughput work processes made possible by the at-line implementation of the PATfix platform. I am happy with the system as it is easy to use, reliable and the support provided by the highly knowledgeable team at Sartorius BIA Separations and Sartorius has been excellent. I am looking forward to continuing working with the PATfix platform and the Sartorius BIA Separations team with their ongoing developments in providing high-quality analytical products. – Dae Jong Han, Research Specialist (Analytics), BASE mRNA Facility, Australia.

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“The human capital at BIA is amazing. People are dedicated; it’s not only the column, it’s basically the people behind it that can help you improve your production and analytics at every step. From a CMC standpoint, this is super important. I don’t think there is any other company that can do that. The know-how at BIA is really amazing, and the ability to look at pure products at the end with analytical tools is what makes makes them different from everyone else.” – Dan Peer, Vice President for Research and Development, NeoVac

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Ready to Discuss The Project?

Consult Our Experts

Our experts would be happy to discuss your project. Fill the contact form below or send us an email to cornerstone@biaseparations.com

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