Cornerstone® Analytics Development Services

We offer comprehensive chromatographic capabilities, including quantitative and qualitative method development for separating targeted biomolecules from impurities.

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AAV Process Analytics Services

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pDNA Process Analytics Services

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mRNA Process Analytics Services

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LNP Process Analytics Services

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The Cornerstone® methods ensure fast and reliable in-process monitoring for process development and quality control. Chromatographic analytical methods are rigorously tested and validated to ensure robustness and reliability.

To facilitate process analytics, PATfix is provided, an advanced chromatographic analytical platform designed to enhance performance and extend capabilities beyond conventional systems. The PATfix system integrates robust hardware with multiple detectors, intuitive software, and various chromatographic methods to address a wide range of specific user requirements. Continue reading to learn how our services for process analytics solve critical challenges.

Analytical methods are critically important in process development, supporting product manufacturing, process characterization, and optimization, ensuring reliable implementation under GMP conditions. These methods assist in maintaining product quality, safety, and efficacy in the drug development process. Gene therapy and vaccine development encounter numerous analytical challenges that need to be addressed during the process development stages.

Comprehensive Toolset

Process analytics require a broad set of analytical tools to build the production process understanding and product knowledge necessary to advance gene therapies and vaccines through to the clinical stage.

We provide customized and innovative analytical methods to ensure the quality and safety of gene therapies and vaccines. PATfix analytical system, which consists of expert software and multiple detectors such as UV, fluorescence, light scattering, pH, and conductivity, provides a platform for the implementation of customized analytical methods. In combination with monolithic columns of various chemistries, the PATfix system enables fast development and implementation of analytical chromatography for any drug substance.

Rapid and Robust Analytical Methods

A major hurdle in the development of robust drug manufacturing processes is the lack of rapid and reliable analytical methods. Without quick assays, understanding of process parameters and their impact on product quality is limited without the availability of quick assays. Many assays are adapted from conventional, time-consuming analytical methods.

Our analytical chromatographic methods are specifically developed for the identification and quantification of large biomolecules in complex mixtures. The methods are developed with a focus on speed and reliability and identification of a wide range of species in a single analytical run. Typically, the methods’ analytical runtime is between five to twenty minutes.

For the determination of full capsids, our methods are ten times faster than the conventional ones, e.g., ELISA and PCR.

Our 15-minute AEX method provides analytical information equivalent to that obtained from other more lengthy methods, such as SDS-PAGE, ELISA, capillary electrophoresis, q/ddPCR, and AGE.

For other analytical applications such as pDNA, AAV, and mRNA, analytical run times from five to twenty minutes

Cost-Effective Methods

The high cost of gene therapies is significantly driven by the lack of rapid and reliable analytics for process development and monitoring in drug manufacturing.

Our PATfix system, in combination with CIMac columns, offers cost-effective and time-efficient analytical methods for various biomolecules, such as AAVs, pDNA, mRNA, LNPs, and others. It only takes twenty minutes to determine the ratio of empty/full AAV capsids and only eight minutes to quantify all nucleotides, capping reagents, and mRNA in IVT reactions.

Our AEX method for AAVs significantly reduces cost and turnaround time when compared to conventional methods such as ELISA, PCR, ultracentrifuge, AGE, and PAGE.

Expertise

Effective collaboration among researchers is essential for advancing the understanding of complex gene therapy processes and for developing robust innovative analytical strategies. In large companies, departmental silos often hinder collaboration, making it difficult to integrate diverse analytical methods. Smaller companies, on the other hand, may lack the broad expertise needed.

Our Analytical Development team can bridge collaboration and expertise gaps in gene therapy and vaccine analytics. We have conducted over 100 early-stage feasibility studies and successfully transferred more than 30 pDNA, mRNA, AAV, and other virus processes to customers’ GMP environment.

Our strong pipeline of analytical methods development, including a recent focus on LNPs, keeps us at the forefront of analytical innovation. We collaborate with universities and the biotech industry to develop and refine our PATfix analytical platforms through extensive testing of a diverse range of samples. With over 200 publications and novel application notes published in the last ten years, we are deeply committed to advancing chromatographic biomolecules analytics.

Achieving Regulatory Compliance

Regulatory requirements for viral vectors are becoming increasingly stringent. As analytical capabilities improve, regulators demand more effective monitoring and characterization of drug products.

Our innovative methods are verified through validation protocols following FDA and EMA guidelines, which include assessing specificity, confirming linearity, and determining the Limit of Detection (LOD) and Limit of Quantification (LOQ). We ensure the accuracy, precision, and robustness of columns, buffers, and PATfix systems. Sample and buffer stabilities are rigorously tested to ensure reliable performance for the entire range of process conditions. By adhering to the validation protocols, we provide effective monitoring and characterization of process and product consistency, quality, safety, and meeting regulatory demands.

Hear from Our Customers

The PATfix pDNA analytical platform package was helpful in getting the plasmid analysis running with validated protocols built-in the system. We have also been utilising PATfix for the analysis of IVT mRNA with validated protocols provided by Sartorius BIA Separations. We have been getting consistent and reliable results with high-throughput work processes made possible by the at-line implementation of the PATfix platform. I am happy with the system as it is easy to use, reliable and the support provided by the highly knowledgeable team at Sartorius BIA Separations and Sartorius has been excellent. I am looking forward to continuing working with the PATfix platform and the Sartorius BIA Separations team with their ongoing developments in providing high-quality analytical products. – Dae Jong Han, Research Specialist (Analytics), BASE mRNA Facility, Australia.

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“By leveraging the capabilities of PATfix, I can effectively determine the ratio of empty and full capsids in our samples, thus providing valuable insights into their purity values. The software’s integration functions are designed with user-friendliness in mind, making the analysis process seamless and efficient.” – Tony Tavares, PhD | Principal Scientist. Teknova

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BioNet

“We are very pleased to be collaborating with BIA Separations / Sartorius in developing and tech-transferring optimized mRNA vaccine manufacturing processes. When time is of the essence, it is crucial to be able to rely on key partners whilst maintaining the highest level of quality in every aspect of our work. We are also very proud that our team was able to produce two kinds of genetic vaccines (DNA and mRNA) and we look forward to expanding our partnership with the BIA Separations’ team on future projects.” – Hong Thai Pham, CEO, BioNet

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Pharmaron

Working with Sartorius BIA Separations, Pharmaron was able to extend its toolbox of AAV purification solutions, providing multiple-modality options to achieve robust separation of genome-containing (full) from genome-free (empty) viral capsids with high purity and yield for multiple AAV serotypes. During this collaboration, a strong partnership was developed leading to Sartorius BIA separations presenting the work at the second webinar of the Pharmaron Cell and Gene Therapy webinar series. The webinar was entitled “Downstream AAV Production: A Targeted Approach to Optimization”.

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Theriva Biologics

“I highly appreciated the willingness of each expert from different monoliths and various applications to support our work, explain new methods, introduce new approaches, and offer further technical support in our product development. I feel like I can really delve into the depths of product characterization, and I believe I can gain much more data from the PATfix system, which I’m really eager to explore in the future.” – Sonia Celej, Bioprocess Development Specialist, Theriva Biologics

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Do You Have a Question?

FAQ About Analytics Development Services

We routinely offer method development for various target molecules. Methods are developed using monolithic columns of different chemistry modalities. All analytical methods are validated following FDA and EMA guidelines.

Method development and validation typically take up to 3 months.

We offer routine analytical methods for PATfix AAV, pDNA, mRNA, and LNP platforms. We provide services for the development of customer-tailed analytical methods. We support the chromatographic results with orthogonal analytics such as agarose and gel capillary electrophoresis, NTA, nanodrop, Mass photometry, dPCR, ELISA, and more.

Our facilities are located in Ajdovscina, Slovenia. We can support you with process development in our modern, fully-equipped BSL 1 and 2 facilities. Take a virtual tour of our laboratories.

Consult Our Experts

Our experts would be happy to discuss your project. Fill the contact form below or send us an email to cornerstone@biaseparations.com

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